System FMEA Engineer at BorgWarner in Krakow

Job description

BorgWarner is a global product leader in delivering innovative and sustainable mobility solutions for the vehicle market. We are a company of innovators and independent thinkers that brings together talented employees, meaningful work, and amazing technology in a unique environment. At BorgWarner, we constantly work towards our vision of a clean and energy-efficient world. New Technical Center - Electrification in Krakow At BorgWarner, we design and manufacture the systems that define the way the world moves forward. With the world’s foremost technologists, engineers, and OEMs, we’re accelerating the world’s transformation to eMobility. Products and solutions range from existing portfolio Power Electronics - BorgWarner . Job Purpose As a System FMEA Engineer, you will lead System FMEA activities for electrification products such as traction inverters and electric drive systems. Working with Systems, Software, Hardware, Test, Quality and Functional Safety teams, you will identify system-level risks, drive mitigation actions, and support the development of safe, reliable, and robust products throughout the product lifecycle. Key Responsibilities Technical Lead the development, maintenance, and continuous improvement of System FMEAs for electrification products and embedded automotive systems in accordance with the 7-Step framework. Analyze system functions, interfaces, operating modes, and dependencies to identify potential failure modes and their effects. Identify functional failures, failure cases, failure effects and diagnostic mechanisms at the system level. Ensure traceability between requirements, system functions, failure modes, FTA events, and mitigation actions. Collaborate with Functional Safety, Systems, Software, Hardware and Test Engineering teams to ensure alignment of risk analysis activities. Leadership Facilitate and moderate cross-functional FMEA workshops involving global engineering teams. Drive technical discussions and achieve alignment on risk evaluation and mitigation strategies. Lead customer reviews and act as the primary interface for System FMEA-related topics. Promote FMEA best practices and provide coaching and training to engineering teams. Track mitigation actions and ensure timely closure of high priority risks. Monitor progress against project milestones and communicate status, risks, and escalations to management and stakeholders. Drive continuous improvement of FMEA and system risk analysis quality across projects. Support teams in making risk-based engineering decisions throughout the development lifecycle. Processes & Methods Support the definition, deployment, and continuous improvement processes. Ensure compliance with AIAG & VDA FMEA handbook and internal development processes. Capture, document, and share lessons learned and best practices across project and teams. Support root cause investigations and failure analysis activities using structured analytical methods. Mentor less experienced engineers and contribute to the development of technical excellence within the organization. What we're looking for Master’s degree in Electrical Engineering, Electronics Engineering, Mechatronics, Software Engineering, Systems Engineering, or a related technical field. Experience developing System FMEA, Design FMEA, or related risk analyses for automotive embedded systems. Experience with Fault Tree Analysis (FTA) is considered a strong asset. Strong understanding of systems engineering principles, including requirements engineering, functional analysis, interface analysis, and system architecture. Knowledge of FMEA methodology according to AIAG & VDA. Experience with industry-standard tools such as APIS IQ, Plato e1ns, Ansys Medini Analyze, or equivalent. Understanding of automotive development processes, including V-model development and Automotive SPICE concepts. Knowledge of Functional Safety (ISO 26262) and its relationship to System FMEA and FTA is a strong advantage. Product knowledge of power