Principal Test Engineer at Mercury Systems in Huntsville, AL

Job description

Mercury Systems is seeking the best and brightest talent to help us bring cutting-edge technology to mission-critical aerospace and defense applications, advancing innovation where it matters most. Our Mixed Signal business unit is seeking an experienced Principal Test Engineer to develop and execute comprehensive test strategies for sophisticated mission-critical embedded technology designed to withstand the most rugged environments. This role requires deep expertise in digital hardware testing, ASIC/FPGA verification, and environmental qualification testing for aerospace and defense applications. You will own the complete test lifecycle from Design Verification Testing (DVT) through production test deployment, including test automation software development, test fixture design, and formal qualification documentation. This is an ideal opportunity for someone who thinks like a design engineer but lives in the test world—someone who can build test infrastructure as a product in its own right with the same rigor applied to flight hardware. Job Responsibilities: Develop and execute Design Verification Test (DVT) plans and procedures for complex digital circuits, modules, and systems including ASIC integration and FPGA verification Design, build, and certify test fixtures, cable harnesses, and test interface boards for complex digital subsystems Develop automated test systems using modern programming languages (Python, .NET) including instrument control, data acquisition, and automated pass/fail determination; LabVIEW support for existing systems Develop test firmware for embedded targets including SPI/I2C/UART communication protocols and diagnostic interfaces Execute environmental and qualification testing per MIL-STD-810H (thermal, vibration, shock, acceleration) and MIL-STD-461G (EMI/EMC) standards Perform ASIC integration testing including register read/write verification, state machine validation, and high-speed SPI interface testing Test high-speed digital interfaces including PCIe, Ethernet, DDR SDRAM, and complex power sequencing circuits Conduct burn-in testing, accelerated life testing, and reliability qualification campaigns Perform root cause analysis on test failures with first-responder anomaly triage and failure mode characterization Develop comprehensive test plans, test procedures, and formal test reports traceable to product requirements (JAMA, DOORS) Maintain test assets under configuration management with NIST-traceable calibration records Prepare and present Test Readiness Review (TRR) packages for qualification events Lead production test handoff activities including manufacturing test documentation and knowledge transfer Interface with design engineering, program management, manufacturing, and customers to resolve technical test issues Required Qualifications : Bachelor's degree in Electrical Engineering, Computer Engineering, or related field Typically requires 6+ years of related experience in electronics test engineering Hands-on experience testing complex digital subsystems including FPGA verification and ASIC integration Experience programming skills in Python and/or .NET for test automation, data analysis, and embedded test firmware development Experience with test firmware development for embedded systems including SPI, I2C, UART protocol implementations Experience executing MIL-STD-810H and MIL-STD-461G qualification testing campaigns Experience with RF and digital test equipment including: spectrum analyzers, network analyzers (VNA), signal generators, oscilloscopes, logic analyzers, power supplies, and thermal chambers. This position requires you to have or obtain a government security clearance. Security clearances may only be granted to U.S. citizens. Preferred Qualifications : Master's degree in Electrical Engineering Active Secret clearance or higher Experience with ruggedized military and space-grade electronics testing Experience with AI-assisted development tools (Claude Code, Cursor, GitHub