Mechanical Engineering Internship at HyLight in Paris

Job description

About HyLight Power lines, gas pipelines and railways are still inspected the way they were 50 years ago: by helicopter. Expensive, noisy, and up to a tonne of CO₂ per flight hour. We built the alternative. The HyLighter is a 12-metre autonomous airship running on hydrogen. It flies for up to 10 hours, almost silently, and spots a 1 mm defect from 25 metres up. But the airship is only half the story. Every flight brings back massive amounts of LiDAR, imagery and methane data, and that’s where the value is. Our AI turns it into what operators act on: 50+ types of defects detected automatically, and leaks pinpointed across their network. It’s not a prototype. HyLighters already fly missions for France’s largest energy and rail operators and have flown over the Palace of Versailles. Backed by Y Combinator, we just raised €13M to go from 4 airships to 15. Working at HyLight We design, build and fly every HyLighter, and turn its data into insight, all under one roof on a former airbase. Which means: You own it all the way. At a big aerospace company, you’d own a small piece of one subsystem. Here, you design it, test it, stand on the airfield when it flies, and see the client act on the data it brings back. Weeks, not years. Ideas go from whiteboard to flight test in weeks. Responsibility from day one. The founders’ average age is 27. Nobody here waits for permission. We don’t care about titles or ticking every box. We care about what you build and the perspective you bring, so if your profile is different, apply anyway. Personal Note from Louis (Airship Engineering Design Team Lead) “We are tackling a massive challenge: making innovative airships fly while guaranteeing flawless operational availability. To achieve this, we refuse to work in silos. We are one polyvalent force driven by a 'Dual-Track Agile' mindset. This role requires a rare balance. You won't just be a designer behind a screen; you will be an owner. In 'Discovery' Mode, you will explore and design the future HyLighter versions. You’ll have the autonomy to iterate, fail, and find the best solution to complex physical problems. In 'Delivery' Mode, you shift gears to efficiency and rigor. Here, we don't look for perfection; we look for reliability and speed. You’ll get your hands dirty in the workshop, ensuring that what we validate today flies tomorrow. I am looking for someone who thrives in this duality. Someone who treats the shop floor with as much respect as the design studio, and who understands that a design isn't finished until it works in the field. If you are ready to take full ownership of the mechanical lifecycle and build something that truly matters, welcome to the team.” Job Summary: As a Mechanical Integration and Test Intern, you will contribute to the mechanical lifecycle of the HyLighter. You will bridge the gap between engineering design and operational reality, helping ensure our airships are robust, easy to assemble, and reliable for mission-critical inspections. The Mission: In collaboration with the Mech Team, your responsibilities will focus on Reliability, Industrialization, and Continuous Improvement: Creative Design: Contribute to the conceptual design of new mechanical subsystems and airframe evolutions. You will help transform innovative ideas and prototypes into functional products through rapid iteration (CAD, 3D printing, machining), balancing sleek aesthetics, design for manufacturing, and high-performance engineering. Reliability & Lifecycle Management: Support the development of fatigue models and design accelerated life tests (HALT/HASS) to predict component "End of Life" and maximize fleet availability. You will contribute to improving the drone design to ensure reliable operation in challenging conditions. Root Cause Excellence: Support the implementation of Root Cause Analysis processes for field failures, helping ensure rapid design updates and maintaining a strong feedback loop between engineering and operations. Profile Soug